When we first got wind of this fluorescent ballast shortage and reported it on June 25th, there wasn't much information out there; manufacturers were playing their cards close to their vests and nobody was ready to ante up.
Since then, we've heard from Philips and Lutron, each acknowledging or offering a solution to this problem. In this our fourth posting of the ballast shortage issue, Focal Point Lighting just communicated an important policy change mainly due to a severe shortage of program start and CFL ballasts:
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As you may already know, the worldwide shortage of certain electronic components, including capacitors, integrated circuits, etc., is creating a severe shortage of many electronic ballasts. In particular, program start ballasts for linear fluorescent and CFL are severely impacted. It now appears that the supply of these items may be constrained thru the end of 2010. The most severe shortages will likely be felt in the 3rd quarter of this year.
Focal Point has a dedicated team in force to minimize the impact of this supply disruption. These folks are working tirelessly to procure acceptable alternative products. We may come to you for approval of alternates, and we ask for your flexibility during this process.
Effective today, our Quickship program must be temporarily suspended until further notice. We are suspending the program in order to prevent quick turn business from draining ballast supply dedicated to our project business. Additionally, the ever changing supply conditions simply prevent us from guaranteeing ballast supply for this quick turn business.
We thank you for your patience during this difficult period. Please do not hesitate to contact your Regional Sales Manager with any questions or concerns.
Sincerely,
John Dellorto
Vice President - Technical Services |
Though it's not the best of news, we appreciate Focal Point's communication.
Aside from the scraps of information we've been able to ferret out from the lighting manufacturing world (which unfortunately hasn't been much), we dug a little deeper in other global, vertical markets and learned that the big telecom manufacturing giants have been dealing with this issue for several months now. In a quote from a May Reuters article:
"What we've seen is a pretty significant response on low-capital industries to bring capacity back on line, but high-capital industries have been somewhat more reluctant, particularly semiconductors," Tom Georgens, chief executive of storage-equipment maker NetApp (NTAP.O), told the Reuters Global Technology Summit in San Francisco this week.
John Stankey, operations chief at U.S. telecoms giant AT&T, told the summit the difficulty of getting parts had been exacerbated by the fact that many components had been made by small Chinese firms that went out of business in the recession.
"There was a large number of marginal components suppliers that built the components that go on boards and cards that are used in electronics and PCs that could not survive the capacity shakeout that occurred and they went out of business," he said.
"All of a sudden, you have a particular transistor that was made by three people in the world, and now there are two."
For more information, also read isuppli's "Severe Shortages Impact Key Commodity Components
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Circling back to our industry, this component shortage will impact each lighting manufacturer differently depending on their suppler base, reserves of raw components and finished goods. Ultimately though, each manufacturer is marching towards the same shortage albeit at different points in the timeline.
We encourage our clients to take proactive measures to lessen the blowback this shortage will cause:
- Advise your clients and general contractors now to plan for missed deadlines and extended, multi-week delays.
- We advise that projects get released as soon as possible so that the factories can plan accordingly (use "do not ship until date" if needed).
- Work closely with your distributors to find off-the-shelf alternatives or if applicable a redesign of the current layout.
- If dimming is an option, remember that currently Lutron (and perhaps other dimming ballast manufacturers) is still not experiencing any shortage issues.
We at Connexion will continue to stay in front of this issue and post updates in the industry news section of our site: www.connexiones.com/industry-news as well as our bi-monthly Connexion Green Scene newsletter.
Regardless of which distributor you're working with, please feel free to contact our lighting or Energy Solutions teams; our experienced team of designers and project managers may be able to offer alternative solutions to help you meet critical deadlines.
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This post can be found on our new Lighting Ballast Shortage page. This page consolidates all the articles we've been posting on this issue as well as insights from other industries impacted by this electronic component shortage.